Intravascular blood pump with intake filter

ABSTRACT

An intravascular blood pump has an intake filter that reduces risk of heart tissue being sucked into an intake port of the pump. The filter defines a plurality of apertures, through which blood flows through the filter. The apertures are sized to prevent ingestion, by the input port, of the heart tissue. The filter includes a plurality of generally helical first struts wound about a longitudinal axis of the filter, and a plurality of second struts. The first and second struts collectively define the plurality of apertures therebetween. The struts may be woven filaments, or the apertures may be defined in a thin film (foil) tube, where remaining material between the apertures form the struts.

CROSS-REFERENCE TO RELATED APPLICATION

This application is a continuation of U.S. application Ser. No.17/166,397, filed on Feb. 3, 2021, now allowed, which application claimspriority to U.S. Provisional Application No. 62/970,004 filed Feb. 4,2020, the disclosures of which are hereby incorporated by reference intheir entirety.

TECHNICAL FIELD

The present invention relates to intravascular blood pumps and, moreparticularly, to intravascular blood pumps that include intake filters.

BACKGROUND

An intravascular blood pump is a pump that can be advanced through apatient's blood circulatory system, i.e., veins and/or arteries, to aposition in the patient's heart or elsewhere within the patient'scirculatory system. For example, an intravascular blood pump may beinserted via a catheter and positioned to span a heart valve. Theintravascular blood pump is typically disposed at the end of thecatheter. Once in position, the pump may be used to pump blood throughthe circulatory system and, therefore, temporarily reduce workload onthe patient's heart, such as to enable the heart to recover after aheart attack.

A typical intravascular blood pump includes an impeller disposed withina pump housing. When rotated, the impeller draws blood into an intakeport and ejects the blood through an output port. In some cases, theimpeller is driven, via a relatively short drive shaft, by an electricmotor disposed in the intravascular blood pump. In other cases, theimpeller is driven by a relatively long flexible drive shaft thatextends through the catheter to a motor external to the patient. Ineither case, during operation, the impeller and the drive shaft rotateat a relatively high speed.

In use, the intake port may be relatively close to an inside wall of theheart chamber. Consequently, there is a risk that the spinning impellerwill draw heart tissue, such as trabeculae carneae or chordae tendineae,into the intake port. Ingesting heart tissue into the intake port mayresult in damage to the heart tissue, damage to the intravascular bloodpump and/or increased risk of blood clots. The heart tissue may becomeentangled around the drive shaft, which may damage the heart tissueand/or stall the pump. Thus, a technical problem is how to preventingesting heart tissue into an intake port of an intravascular bloodpump. Accordingly, there is a need for an intravascular blood pump thatreduces the risk of heart tissue being sucked into the intake port.

SUMMARY OF EMBODIMENTS

An embodiment of the present invention provides an intravascular bloodpump. The intravascular blood pump includes a catheter, a pump housing,an impeller and a filter. The catheter is configured for insertion intoa blood vessel. The blood vessel defines an interior volume, throughwhich blood flows. The pump housing is attached to the catheter. Thepump housing defines an input port and an output port. The pump housinghas a longitudinal axis. The impeller is disposed within the pumphousing. The impeller is configured, when rotated, to pump blood fromthe input port to the output port.

The filter is in fluid communication between: (a) the interior volume ofthe blood vessel, external to the pump housing, and (b) the input port.The filter includes a plurality of generally helical first struts. Theplurality of generally helical first struts is wound about thelongitudinal axis. The filter also includes a plurality of secondstruts. The first and second struts collectively define a plurality ofapertures therebetween.

Optionally, in any embodiment, the pump housing, the impeller and thefilter may each be alternatingly radially compressible and radiallyexpandable. Optionally, in any embodiment, the pump housing, theimpeller and the filter may each be configured to be alternatinglyradially compressed and radially expandable.

Optionally, in any embodiment in which the pump housing is compressible,or configured to be compressed, the pump housing is configured, whenradially compressed, to longitudinally lengthen an amount that dependson an amount by which the pump housing is radially compressed. In suchembodiments, when radially compressed, the pump housing longitudinallylengthens an amount that depends on an amount by which the pump housingis radially compressed. In such embodiments, the filter is configured,when radially compressed, to longitudinally lengthen an amount thatdepends on an amount by which the filter is radially compressed suchthat, for a given amount of radial compression, the filter and the pumphousing longitudinally lengthen about equal amounts. In suchembodiments, when radially compressed, the filter longitudinallylengthens an amount that depends on an amount by which the filter isradially compressed such that, for a given amount of radial compression,the filter and the pump housing longitudinally lengthen about equalamounts

Optionally, in any embodiment, the catheter, the pump housing, theimpeller and the filter may be configured for use in, or may be used in,a living patient. Each aperture of the plurality of apertures may besized to prevent ingestion, by the input port, of heart tissue of theliving patient.

Optionally, in any embodiment, each aperture of the plurality ofapertures may have a largest dimension less than or equal to about 0.5mm, or less than or equal to about 0.4 mm.

Optionally, in any embodiment, each aperture of the plurality ofapertures may have an area less than or equal to about 0.09 mm², or lessthan or equal to about 0.16 mm².

In any embodiment, sizes of the apertures of the plurality of aperturesmay increase along the longitudinal axis. The increase may, but need notnecessarily, be monotonic. The increase may be monotonic.

Optionally, in any embodiment, the first struts may be wound clockwiseabout the longitudinal axis. The second struts may be generallyhelically wound counterclockwise about the longitudinal axis.

Optionally, in any embodiment having first generally helically woundfirst struts, the first struts may be wound in a first direction aboutthe longitudinal axis, and the second struts may be generally helicallywound in the first direction about the longitudinal axis. That is, thefirst and second struts may be wound in the same direction.

Optionally, in any embodiment having first generally helically woundfirst struts, each strut of at least a subset of the second struts maylie in a respective plane that contains the longitudinal axis.

Optionally, in any embodiment, each aperture of at least a subset of theplurality of apertures may have a general rhombus or rhomboid shape.

Optionally, in any embodiment, the first struts may include a pluralityof first filaments. The second struts may include a plurality of secondfilaments. The first and second filaments may be woven together, suchthat the plurality of apertures is defined between respective adjacentfirst and second woven filaments. Although first and second filamentsare mentioned, a single continuous filament, such as a single continuouswire, may serve as both the first and second filaments. Differentportions of the single filament may serve as the first and secondfilaments. The different portions need not be contiguous. For example,alternating portions of the single filament may serve as the firstfilament, and intervening portions of the single filament may serve asthe second filament.

Optionally, in some embodiments, the filter includes a tube. The tubehas a wall. The plurality of apertures includes a plurality of openingsdefined through the wall.

Optionally, in any embodiment having a filter that includes a tube, thetube may include a generally funnel-shaped tube.

Optionally, in any embodiment having a filter that includes a tube, thewall may be about 10-100 μm thick.

Optionally, in any embodiment having a filter that includes a tube, thepump housing may include a plurality of third struts. The third strutsmay collectively define a plurality of third apertures therebetween. Atleast some of the first and second struts may register radially overrespective ones of the third struts.

Optionally, in any embodiment having a filter that includes a tube, eachstrut of at least a subset of the first struts may include a fork. Thefork may include a plurality of tines. A plurality of the first strutsand a plurality of the second struts may extend between a pair of thetines and collectively define a plurality of the apertures therebetween.

Optionally, in any embodiment having a forked strut in its filter, eachfirst strut that includes a fork may be wider than each first strut thatdoes not include a fork.

Optionally, in any embodiment having a filter that includes a tube, theapertures may be arranged in a plurality of generally circumferentialrows. The rows are circumferential, relative to the longitudinal axis.The rows may be of equal-sized apertures. Ones of the rows may havedifferent numbers of apertures from others of the rows.

Optionally, in any embodiment having generally circumferential rows, afirst row of the plurality of generally circumferential rows may includemore apertures than a second row of the plurality of generallycircumferential rows. Each aperture of the first row may have a smallerarea than each aperture of the second row.

Optionally, in any embodiment having generally circumferential rows, theapertures may be arranged in a plurality of generally circumferentialbands. The bands may be circumferential, relative to the longitudinalaxis. The bands may have about equal-sized apertures. Size of theapertures in each of the plurality of bands may increase along thelongitudinal axis. The increase may, but need not necessarily, bemonotonic. The filter may include a distal portion and a proximalportion. The distal portion may monotonically increase in diameter in aproximal direction along the longitudinal axis. The proximal portion maymonotonically decrease in diameter in the proximal direction along thelongitudinal axis. At least a portion of the plurality of apertures maybe disposed on the distal portion. In some embodiments, the proximalportion is devoid of apertures.

Optionally, in any embodiment, the first struts and the second strutsmay be absent any circumferential, relative to the longitudinal axis,struts. Each first strut and each second strut may form a respectivenon-zero angle with a hypothetical circumferential, relative to thelongitudinal axis, ring.

Another embodiment of the present invention provides a method for makinga filter for an intravascular blood pump. A catheter is provided. Thecatheter is configured for insertion into a blood vessel. The bloodvessel defines an interior volume through which blood flows. A pumphousing is attached to the catheter. The pump housing defines an inputport and an output port. The pump housing has a longitudinal axis. Animpeller is disposed within the pump housing. The impeller isconfigured, when rotated, to pump blood from the input port to theoutput port.

A filter is provided in fluid communication between: (a) the interiorvolume of the blood vessel, external to the pump housing, and (b) theinput port. The filter includes a plurality of generally helical firststruts wound about the longitudinal axis. The filter also includes aplurality of second struts. The first and second struts collectivelydefine a plurality of apertures therebetween.

Optionally, in any such method, the filter may include a woven filter.

Optionally, in any such method, the filter may include a shaped tubefilter.

BRIEF DESCRIPTION OF THE DRAWINGS

The invention will be more fully understood by referring to thefollowing Detailed Description of Specific Embodiments, in conjunctionwith the accompanying drawings. The invention will be explained by wayof example, with reference to the accompanying drawings. Theaccompanying drawings are not necessarily drawn to scale. In thedrawings, identical or corresponding components illustrated in variousfigures are represented by the same numeral. For purposes of clarity,not every component may be labeled in every drawing. In the drawings:

FIG. 1 is a partial cut-away illustration of an intravascular blood pumppositioned within a left ventricle of a heart, according to anembodiment of the present invention;

FIG. 2 is a side partial cut-away view of the intravascular blood pumpof FIG. 1 , including its catheter, according to an embodiment of thepresent invention;

FIGS. 3-4 are enlarged side cut-away views of an expandable housing ofthe intravascular blood pump of FIGS. 1-2 , as well as an expandablemesh filter, in an expanded state (FIG. 3 ) and in a compressed state(FIG. 4 ), respectively, according to an embodiment of the presentinvention;

FIG. 5 is a cross-sectional view of the expandable housing andexpandable mesh filter of FIG. 3 in the expanded state, according to anembodiment of the present invention;

FIG. 6 shows is a perspective view of an expandable filter formed of amesh of filaments and mounted on a distal end region of the expandablehousing (FIGS. 3-5 ) of the intravascular blood pump of FIGS. 1-2 ,according to an embodiment of the present invention;

FIG. 7 is a side view, of the expandable filter formed of a filter tube,according to another embodiment of the present invention;

FIG. 8 is an axial (longitudinal) view, of the expandable filter formedof a filter tube, according to another embodiment of the presentinvention;

FIG. 9 is a side view illustration of a method for shaping the filtertube of FIGS. 7 and 8 , according to an embodiment of the presentinvention;

FIG. 10 is a cross-sectional view of the distal end region of theexpandable housing of FIGS. 3-5 , with the expandable filter of FIGS. 7and 8 installed thereon, according to an embodiment of the presentinvention;

FIG. 11 is a cross-sectional view, as in FIG. 10 , however including anexpandable housing inner coating, which is not shown in FIG. 10 forclarity, according to an embodiment of the present invention;

FIG. 12 is a perspective view of the distal end region of the expandablehousing of FIGS. 10-11 , with the expandable filter of FIGS. 7-9installed thereon, according to an embodiment of the present invention;

FIG. 13 is a side view of the expandable filter of FIGS. 7-8 , accordingto an alternative embodiment of the present invention;

FIG. 14 is a perspective view of the distal end region of the expandablehousing of FIGS. 10-11 , with an expandable filter similar to that ofFIGS. 7-8 and/or 13 , but with a different pattern of apertures,installed thereon, according to an alternative embodiment of the presentinvention;

FIG. 15 is a perspective view of the distal end region of the expandablehousing of FIGS. 10-11 , with an expandable filter similar to that ofFIG. 14 installed thereon, but with a further different aperture patternthat is different from the aperture pattern of FIG. 14 , according toanother alternative embodiment of the present invention;

FIG. 16 is a side view of the distal end region of an expandable housingof FIGS. 10-11 , with an expandable filter similar to that of FIG. 14installed thereon, according to yet another alternative embodiment ofthe present invention;

FIG. 17 is a side view of the distal end region of an expandable housingof FIGS. 10-11 , with a long inflow cannula and a bulbous expandablefilter having an enlarged inflow area installed thereon, according toanother embodiment of the present invention;

FIG. 18 is a side view of the distal end region of an expandable housingof FIGS. 10-11 , with a downstream tubing, rather than a long inflowcannula, and a bulbous expandable filter having an enlarged inflow areainstalled thereon, according to another embodiment of the presentinvention; and

FIG. 19 shows a perspective view of an expandable filter formed of amesh of filaments and mounted on a distal end region of the expandablehousing (FIGS. 3-5 ) of the intravascular blood pump of FIGS. 1-2 ,similar to that of FIG. 6 , but with some longitudinal struts, accordingto an embodiment of the present invention.

DETAILED DESCRIPTION OF SPECIFIC EMBODIMENTS

Embodiments of the present invention provide an intravascular blood pumpwith an intake filter that reduces the risk of heart tissue being suckedinto an intake port of the intravascular blood pump. The filter definesa plurality of apertures, through which blood flows through the filter.The apertures are sized to prevent ingestion, by the input port, ofheart tissue of a living human or animal patient.

The intravascular blood pump is configured for insertion into a bloodvessel of the patient. For example, the intravascular blood pump may beconfigured for percutaneous insertion into a femoral artery of thepatient and to be guided through the patient's vascular system into theheart in order, for example, to support and/or replace pumping action ofthe heart.

The filter is in fluid communication between: (a) an interior volume ofthe blood vessel, external to the intravascular blood pump, and (b) theinput port. The filter includes a plurality of generally helical firststruts wound about a longitudinal axis of the intravascular blood pump.The filter also includes a plurality of second struts. The first andsecond struts collectively define a plurality of apertures therebetween,and blood is drawn into the input port through the apertures.

In some embodiments, the first and second struts are individualfilaments, such as wires, that are woven together in a relatively openweave. In other embodiments, the filter includes a shaped foil tube withthe apertures defined therein. The apertures are positioned on the tube,such that material between the apertures forms the first and secondstruts.

While the present invention is described in the context of anintravascular blood pump having an expandable housing, in which anexpandable impeller is housed and driven by an extracorporeal motor viaa long and flexible drive shaft, the present invention is alsoapplicable to other types of intravascular blood pumps, such as oneswith non-expandable housings and/or ones having motors located insidethe patient's body.

Expandable intravascular blood pump are known, ex., as described in U.S.Pat. Publ. No. 2013/0303969 (the '969 publication) and U.S. Pat. No.8,439,859 (the '859 patent), the entire contents of each of which arehereby incorporated by reference herein, for all purposes. The '969patent describes a catheter-pump-assembly. An expandable housing islocated at a distal end of the catheter. The expandable housingsurrounds an expandable impeller, which is driven by a flexible driveshaft. The drive shaft extends through a first lumen of the catheter. Adistal portion of the catheter-pump-assembly may be placed inside theheart via a percutaneous access, for example using the Seldingertechnique. The drive shaft contains a central lumen, which may allow aguide wire together with its guide to be passed through the drive shaftto enable an exact positioning of the catheter pump assembly inside theheart. The impeller is rotatably supported in a proximal bearingarranged at the end of the catheter and proximate the impeller.

Expandable Intravascular Blood Pump

FIG. 1 is a partial cut-away illustration of an expandable intravascularblood pump 100 positioned within a left ventricle 102 of a heart 104 ofa patient, although in other uses, the expandable intravascular bloodpump 100 may be positioned elsewhere in the patient, such as in the leftatrium or elsewhere in the patient's vasculature, not necessarily in theheart 104. The intravascular blood pump 100 includes a catheter 106 anda pump section 108 disposed at or near the end of the catheter 106. Thecatheter 106 is configured for insertion into a blood vessel, such asthe aorta 110, that defines an interior volume 112, through which bloodflows in a blood flow direction, for example a direction indicated by anarrow 114. As used herein, the term “blood vessel” includes a heartchamber or other lumen. The catheter 106 is connected to a controller116, such as an Automatic Impella Controller (“AIC”) available fromAbiomed, Inc., Danvers, MA 01923. The controller 116 provides a userinterface for controlling and monitoring the intravascular blood pump100.

As used herein, the term “distal” refers to a direction or locationalong the catheter 106 away from the controller 116 or user of thecontroller 116, and the term “proximal” refers to a direction orlocation along the catheter 106 toward the controller 116 or user of thecontroller 116, as indicated by arrows in FIG. 1 .

During insertion, the intravascular blood pump 100 may be positioned toextend through the aortic valve 118, as shown in FIG. 1 , although inother uses the intravascular blood pump 100 may be positioned elsewherein a patient's vasculature, not necessarily in the heart 104.Furthermore, although FIG. 1 depicts the intravascular blood pump 100inserted such that the blood flow direction 114 is away from the distalend of the catheter 106, in other uses the intravascular blood pump 100may be inserted such that the blood flow direction 114 is toward thedistal end of the catheter 106. For example, the intravascular bloodpump 100 may be inserted from the left atrium, through the mitral valve,into the left ventricle 102. In the use depicted in FIG. 1 , leaves ofthe aortic valve 118 close around the intravascular blood pump 100.

The intravascular blood pump 100 may be placed inside the heart 104using a percutaneous, transluminal technique. For example, theintravascular blood pump 100 may be introduced through a femoral artery(not shown). However, alternative vascular access is equally possible,such as access through the subclavian artery. After passing through thefemoral artery, the catheter 106 may be pushed into the aorta 110, suchthat the pump section 108 reaches through the aortic valve 118 into theheart 104. The positioning of the pump section 108 in FIG. 1 servespurely as an example, whereas different placements are possible, such aspositioning the pump section 108 inside the right ventricle of the heart104.

A flexible atraumatic tip 120 having, for example, the form of a pigtailor a J-form extends distally from the pump section 108 distal end. Theatraumatic tip 120 should be sufficiently soft to allow the pump section108 to support itself atraumatically against the inside wall of the leftventricle 102.

The pump section 108 includes an impeller (not visible) disposed insidea housing 122. The housing 122 and the impeller can, but need notnecessarily, be expandable. The impeller may be mechanically coupled,via a flexible drive shaft (not shown) that extends through the catheter106, to an external motor 124. The motor 124 may be in the controller116 or elsewhere. Alternatively, the impeller may be mechanicallycoupled via a relatively short drive shaft (not shown) to a motor (notshown) disposed in the pump section 108. In either case, the motorrotates the impeller, via the drive shaft, to cause blood from theinterior volume 112 to flow from a blood flow inlet (input port) 126 ata distal end of the pump section 108 to a blood flow outlet (outputport) 128 located downstream of the blood flow inlet 126, as indicatedby arrows. As noted, the term “interior volume” 112 includes a heartchamber, such as the left ventricle 102.

A filter 130 is disposed in fluid communication between: (a) theinterior volume 112 of a blood vessel, in this case the left ventricle102, external to the pump housing 122, and (b) the input port 126.Although the filter 130 is described in relation to an expandablehousing 122 and impeller, the filter 130 may also be used with anon-expandable housing 122 and impeller.

FIG. 2 is a side, partially cut-away, more detailed view of theintravascular blood pump 100, including the catheter 106. The impeller200 is shown located inside the housing 122 and mechanically coupled viathe flexible drive shaft 202 to the motor 124.

Also shown in FIG. 2 is a limp collapsible outflow hose (downstreamtubing) 204 in fluid communication between the output of the impeller200 and the output port 128. As can be seen in FIG. 1 , the pump section108 is positioned such that the aortic valve 118 closes on thedownstream tubing 204. The downstream tubing 204 is sufficiently limpthat the aortic valve 118 can collapse the downstream tubing 204 againstthe catheter 106 when the left ventricle 102 finishes contracting andbegins to relax. The closure of the aortic valve 118 prevents bloodflowing back into the left ventricle 102.

Conventionally, intravascular blood pumps have not included suchdownstream tubing. Such a conventional intravascular blood pumptherefore has a relatively long intake cannula, upstream of itsimpeller, to make the intravascular blood pumps sufficiently long tospan the heart valve into which it is to be inserted. This length allowsfor some longitudinal displacement, such as due to heart action andpatient movement, without risking displacing the intake and output portsto the same side of the heart valve. Although not consciously designedto do so, such a long intake cannula also makes it almost impossible todamage heart tissue by the impeller. However, such a long intake cannulaintroduces hydraulic losses, which are particularly problematic insuction lines.

The downstream tubing solves the hydraulic loss problem by enabling theimpeller to be positioned much closer to the input port. However, thisposition of the impeller increases the risk of damage to the hearttissue, and entanglement of the heart tissue around the impeller ordrive shaft, which might stall the pump. To avoid this, the filter 130is disposed on the input port. It has previously been unrecognized thatpositioning the impeller close to the intake port increases the risk ofheart tissue damage or pump stalling.

FIGS. 3 and 4 are enlarged side views of an expandable housing 122 ofthe intravascular blood pump 100, as well as an expandable filter 130.FIG. 3 shows the expandable housing 122 and the expandable filter 130 intheir expanded states, and FIG. 4 shows them in their compressed states.If the housing 122 and the impeller 200 are expandable, the housing 122may include a plurality of struts, represented by struts 300, 302 and304, made of a suitable shape memory, hyperelastic or superelasticmaterial, such as Nitinol. Hyperelastic materials are typicallyelastomers. Many such elastomers can elastically deform up to about100%. Some superelastic materials can elastically deform up to about6-8%. Nitinol is a trade name for a nickel-titanium alloy distinguishedfrom other materials by its shape memory and superelasticcharacteristics.

The struts 300-304 may be made of wire or other filament. As shown inFIGS. 3 and 4 , the housing 122 provides a cage around the impeller 200.When radially expanded (FIG. 3 ), the length 306 of the housing 122 maybe less than the length 400 when the housing 122 is radially compressed(FIG. 4 ). The change in length 400 to 306 may be due to unwinding ofthe struts 300-304, when the housing 122 expands. In some embodiments,the change in length 400 to 306 may be about 1-2 mm.

The expandable housing 122, expandable impeller 200 and expandablefilter 130 may be kept in their compressed states by a suitablecompression sleeve 308 slid over the expandable housing 122, expandableimpeller 200 and expandable filter 130. The intravascular blood pump100, with the expandable housing 122, expandable impeller 200 andexpandable filter 130, may be transported through the patient's vascularsystem while the housing 122, impeller 200 and filter 130 are in theircompressed states. Once the pump section 108 is at its target location,the housing 122, the impeller 200 and the filter 130 are allowed toexpanded, ex., by pushing the pump section 108 out of the compressionsleeve 308 in a forward (distal) direction or by pulling back (in aproximal direction) the compression sleeve 308. With the compressionsleeve 308 removed, the housing 122 expands, due to its shape-memory,superelastic or hyperelastic properties, as shown in FIG. 3 . At thesame time, the impeller 200 expands due to its elasticity. As thehousing 122 expands radially away from the drive shaft 202, the housing122 may longitudinally contract to the length 306.

An inside central portion of the housing 122 may have a sleeve orcoating 310 (best seen in FIG. 11 ), which defines a channel, throughwhich the blood is pumped by the impeller 200. Proximally and distallyof this channel, the housing 122 allows blood to be sucked into thehousing 122 and pushed out of the housing 122 into the downstream tubing204 (FIG. 2 ), respectively.

When the intravascular blood pump 100 is in its expanded state and needsto be removed from the patient, the housing 122 is pulled back into thecompression cannula 308, which causes the housing 122 to compressradially, and may cause the housing 122 to longitudinally extend to thelength 400. The filter 130 and the impeller 200 are also compressed. Thesmaller diameter of the housing 122 thus achieved facilitates removingthe intravascular blood pump 100 from the patient through thevasculature. Thus, the pump housing 122, the impeller 200 and the filter130 are each configured to be alternatingly radially compressed andradially expanded. Additional details of an expandable intravascularblood pump are provided in the '859 patent.

FIG. 5 is a cross-sectional view of the expandable housing 122 andexpandable mesh filter 130 of FIGS. 3 and 4 in their expanded states.The housing 122 includes several parts connected to each other. Theseparts are, proximally to distally: a proximal tubular housing part 500,a proximal tapered housing part 502, an intermediate tubular housingpart 504, a distal tapered housing part 506 and a distal tubular housingpart 508. As used herein, “tapered” means having a shape that changesouter diameter smoothly and monotonically, but not necessarily linearly.Thus, in profile, a tapered shape may include convex and/or concaveportions. Tapered includes, but is not limited to, conical.

The proximal tubular housing part 500 is attached to the catheter 106and contains a proximal bearing 510. The proximal tubular housing part500 has an essentially cylindrical shape. The proximal tapered housingpart 502 connects the intermediate tubular housing part 504 to theproximal tubular housing part 500. The intermediate tubular housing part504 has an approximately cylindrical shape and surrounds the impeller200. The exact cross-sectional shape of the intermediate tubular housingpart 504 may depend on the number of struts 300-304 in the housing 122.In general, the cross-sectional shape may be a polygon, possibly withrounded corners.

The distal tapered housing part 506 connects the intermediate tubularhousing part 504 to the distal tubular housing part 508 and defines theblood flow inlet (inlet port) 126 of the housing 122. The proximaltapered housing part 502 has a nearly circular cross-section whoseradius increases in the distal direction. As with the intermediatetubular housing part 504, the exact cross-sectional shape of theproximal tapered housing part 502 may depend on a number of struts300-304 and, in general, the cross-sectional shape may be a polygon,possibly with rounded corners.

Similarly, the distal tapered housing part 506 also has a nearlycircular cross-section whose radius, however, decreases in the distaldirection. As with the intermediate tubular housing part 504, the exactcross-sectional shape of the distal tapered housing part 506 may dependon a number of struts 300-304 and, in general, the cross-sectional shapemay be a polygon, possibly with rounded corners.

The distal tubular housing part 508 contains a distal bearing 512 and isconnected to a proximal section of the flexible atraumatic tip 120.

Expandable Filter

Mounted on the outside of the expanded housing 122 and, thus, shown inits expanded state, is the expandable filter 130. The filter 130includes a distal tubular filter section 514, which has a relativelysmall diameter, and a proximal tubular filter section 516, which as alarger diameter. As with the intermediate tubular housing part 504, theexact cross-sectional shape of the filter 130, including the exactcross-sectional shape of the distal tubular filter section 514 and theproximal tubular filter section 516, may depend on a number of struts300-304 and/or a number of struts in the filter 130. In general, thecross-sectional shape may be a polygon, possibly with rounded corners.

A tapered filter section 518 connects the two tubular filter sections516 and 514. The expandable filter 130 covers: the entire distal taperedhousing part 506, i.e. the blood flow inlet (input port) 126, with itstapered filter section 518; some of the intermediate tubular housingpart 504 with its proximal tubular filter section 516; and some or allof the distal tubular housing part 508 with its distal tubular filtersection 514.

A distal outer foil 520 is arranged on top of the distal tubular filtersection 514, which in turn is arranged on top of the distal tubularhousing part 508. The distal outer foil 520 may prevent damage to theexpandable filter 130, for example, prevent fraying if the expandablefilter 130 is made of a mesh of struts. If the distal tubular filtersection 514 defines apertures, the distal outer foil 520 may be attacheddirectly to the structure situated underneath the distal tubular filtersection 514, such as the flexible atraumatic tip 120, via the apertures.For example, the flexible atraumatic tip 120 and the distal outer foil520 may be made from the same or similar materials, and the materialsmay be welded together via the apertures. Since the flexible atraumatictip 120 is typically made of Polyether block amide (PEBA) orpolyurethane, the distal outer film 520 may also be made of PEBA orpolyurethane, and the materials may be heat sealed together.

A proximal outer foil 522 is disposed on top of the intermediate tubularhousing part 504. The proximal tubular section 516 of the expandablefilter 130 is sandwiched between the proximal outer foil 522 and theintermediate tubular housing part 504, albeit only at a distal region ofthe proximal outer foil 522. The proximal outer foil 522 may preventdamage to the proximal tubular section 516 of the expandable filter 130.In addition, the proximal outer foil 522 is heat sealed to the insidesleeve or coating 310 of the housing 122 through the apertures in theexpandable filter 130. The inside sleeve or coating 310 may be made frompolyurethane (PU). When the inside sleeve or coating 310 is made of PU,the proximal outer foil 522 is preferably likewise made of PU. When thefilter 130 is made with a shaped foil tube that defines apertures, theproximal outer foil 522 may be made integral with the filter 130.

The distal end of the downstream tubing 204 may be attached to aproximal section of the proximal outer foil 522. Alternatively, thedownstream tubing 204 may be made integral with the proximal outer foil522. When the filter 130 is made with a shaped foil tube that definesapertures, the proximal outer foil 522 may be made integral with thefilter 130 and the downstream tubing 204.

Helically Woven Filaments Filter

FIG. 6 contains a perspective view of a distal section of theintravascular blood pump 100 with the intermediate tubular housing part504, the distal tapered housing part 506 and the distal tubular housingpart 508. In this embodiment, the expandable filter 130 is a mesh madeof filaments that are woven or connected to each other. Weaving is amethod of production in which two distinct sets of filaments (warp andweft) are interlaced at angles to form a fabric. The warp is made up oflongitudinal filaments, and the weft (or filling) is made up of lateralfilaments. The way the warp and weft filaments interlace with each otheris called the weave. The majority of woven products are created with oneof three basic weaves: plain weave, satin weave or twill.

In plain weave, the warp and weft filaments cross at angles, aligned sothey form a simple crisscross pattern. Each weft filament crosses thewarp filaments by going over one, then under the next, and so on. Thenext weft filament goes under the warp threads that its neighbor wentover, and vice versa. The filaments of a woven filter 130 are preferablyplain woven, although satin, twill or other weaves may be used.Preferably, the mesh is not knitted and contains no loops.

The satin weave is characterized by four or more weft filaments floatingover a warp filament, and four or more warp filaments floating over asingle weft filament. Floats are missed interfacings, for example wherethe warp filament lies on top of the weft filaments in a warp-facedsatin. The twill weave is characterized by a pattern of diagonalparallel ribs. Twill weave is made by passing the weft filament over oneor more warp filaments, then under two or more warp filaments, and soon, with a “step,” or offset, between rows to create a characteristicdiagonal pattern.

Referring to FIG. 6 , the filter 130 may be made of filaments,represented by filaments 600, 602, 604, 608, 610, 612, 614, 616 and 618.The filaments 600-608 are generally helical first struts wound clockwiseabout a longitudinal axis 620 of the housing 122. As used herein, a“generally helical” curve is a generally smooth space curve. However, asused herein, pitch, radius, curvature and torsion may vary along thelength of a helical curve. A helical curve may, but need not, wind moreor less than 360° around an axis. Furthermore, a generally helical curvemay include minor zigzags, not necessarily all the same, as exemplifiedby generally helical curves 714 and 716 (FIG. 7 ).

Returning to FIG. 6 , the filaments 610-618 are generally helical secondstruts wound counterclockwise about the longitudinal axis 620. Thefilaments 600-618 are indicated by heavy dashed lines, to make themeasier to see in the drawing. These filaments 600-618 are alsoreproduced in an insert in FIG. 6 , for clarity. The first struts600-608 and the second struts 610-618 collectively define a plurality ofapertures therebetween, represented by apertures 622, 624 and 626. Thefirst struts 600-608 and the second struts 610-618 are woven together,such that the plurality of apertures 622-626 is defined betweenrespective adjacent first and second woven filaments 600-618.

Each aperture of at least a subset of the plurality of apertures 622-626may have a general rhombus or rhomboid or rectangular shape. As usedherein, a rhomboid is a parallelogram in which adjacent sides are ofunequal lengths and angles between adjacent sides are non-right angles.As used herein, a rhombus is a parallelogram in which adjacent sides areequal lengths and angles between adjacent sides are non-right angles.Rhomboids, rhombi and rectangles are not necessarily planar. Rhomboids,rhombi and rectangles may exist on curved surfaces, as exemplified byapertures 622-626. The sides of a rhomboid, a rhombus or a rectangleneed not be perfectly straight, and the sides need not necessarily meetat corners, i.e., there may be a small radius where the two sides meet,for example as discussed in more detail below, with respect to cornersin apertures defined by shaped foil tube filters.

In at least a middle portion 628 of the tapered filter section 518, theapertures 622-626 are preferably approximately square shaped. As thediameter of the filter 130 decreases, such as in the distal directionwithin the tapered filter section 518, the apertures 622-626 may becomeprogressively smaller, and the apertures may become rhomboid shaped,with their long axes extending longitudinally. At the smallest diameterof the tapered filter section 518, the smaller inner angles of rhombusor rhomboid apertures may be less than about 75°.

As the diameter of the filter 130 increases, such as in the proximaldirection within the tapered filter section 518, the apertures 622-626may become progressively larger. At the largest diameter of the taperedfilter section 518, the larger inner angles of rhombus or rhomboidapertures may be greater than about 110°. The apertures may becomerhomboid shaped, with their long axes extending circumferentially. Thesenumbers correspond to an embodiment in which the larger diameter of thefilter 130 is about 2.5 times the smaller diameter of the filter 130.For other ratios of large:small diameters of filter 130, the angles canbe adjusted.

The pump housing 122 may be configured, when radially compressed, tolongitudinally lengthen an amount that depends on an amount by which thepump housing 122 is radially compressed. The filter 130 may beconfigured, when radially compressed, to longitudinally lengthen anamount that depends on an amount by which the filter 130 is radiallycompressed. The filter 130 may be configured such that, for a givenamount of radial compression, the filter 130 and the pump housing 122longitudinally lengthen about equal amounts.

The filaments 600-618 may be a wire, such as Nitinol, suitable polymer,such as polyethylene terephthalate (PET) or PU, fiber or anothersuitable material. The filament 600-618 material is preferably a shapememory material. Individual filaments 600-618 may have a thickness ofbetween about 10 μm and about 80 μm, or between about 20 μm and about 60μm, such as about 40 μm. The catheter 106, the pump housing 122, theimpeller 200 and the filter 130 are configured for use in a livingpatient, such that each aperture of the plurality of apertures 622-626is sized to prevent ingestion, by the input port 126, of heart tissue ofthe living patient.

In some embodiments where the filter 130 is formed of a mesh, the meshmay be ironed (pressed under heat), prior to attaching the filter 130 tothe housing 122. Such ironing may fuse crossing filaments 600-618,particularly if the filaments 600-618 are made of a suitableheat-fusible plastic. Such fused filaments 600-618 form a stronger mesh.

In some embodiments, the woven fabric has a maximum distance between twoadjacent filaments 600-618 of between about 0.3 mm (300 μm) and about0.4 mm (400 μm), when the filter 130 is in the expanded state. In someembodiments, each aperture of the plurality of apertures 622-626 has alargest dimension less than or equal to about 0.5 mm (500 μm), when thefilter 130 is in the expanded state. In some embodiments, each apertureof the plurality of apertures 622-626 has a largest dimension less thanor equal to about 0.4 mm (400 μm), when the filter 130 is in theexpanded state. In some embodiments, each aperture of the plurality ofapertures 622-626 has an area less than or equal to about 0.09 mm², whenthe filter 130 is in the expanded state. In some embodiments, eachaperture of the plurality of apertures 622-626 has an area less than orequal to about 0.16 mm², when the filter 130 is in the expanded state.

As used herein, “largest dimension” includes a diagonal dimension, suchas a dimension between two diagonally opposite corners of aquadrilateral. As used herein, “diameter” of a convex shape means alargest distance that can be formed between two opposite parallel linestangent to the boundary of the convex shape. As used herein, “width”means the smallest such distance.

Shaped Foil Tube Filter

FIG. 7 is a side view, and FIG. 8 is an axial (longitudinal) view, of anexpandable filter 130 formed of a filter tube. FIG. 7 includes an insertshowing an enlarged portion of the expandable filter 130. As noted, insome embodiments, the filter 130 includes a shaped foil tube 700 withthe apertures. Examples of the apertures are shown at 702, 704 and 706.An expandable filter 130 that is made from a shaped foil tube 700 iscompressed, i.e., radially made smaller, by folding some or all parts ofthe filter 130. The filter 130 is expanded from its compressed state byunfolding the previously folded parts. Compression and expansion relyprimarily on this folding and unfolding, rather than on elasticcompression and elongation.

The apertures 702-706 are positioned on the tube, such that material,exemplified by material 708, 710 and 712, between the apertures 702-706forms first and second struts. Two exemplary struts 714 and 716 areindicated in FIG. 7 by heavy dashed lines. As noted, a generally helicalcurve may include minor zigzags, not necessarily all the same, asexemplified by generally helical curves 714 and 716. These zigzags aremore clearly seen in the insert in FIG. 7 , for example in struts 718and 720, which are indicated by heavy solid and dashed lines.

FIGS. 7 and 8 show the expanded filter 130 as the filter 130 appearswhen mounted on an expanded housing 122 (ex. FIG. 6 ), although thehousing 122 is not shown in FIGS. 7 and 8 . A filter 130 made of ashaped foil tube 700 may be made of a polymer, such as PET or PU. Thewall of the foil tube 700 may be about 10 μm to about 100 μm thick,preferably about 15 μm to about 75 μm thick, and more preferably about20 μm to about 50 μm thick. The thickness of the foil tube 700 wall maydecrease continuously in a distal direction in the tapered filtersection 518, such as a result of blow mold manufacturing.

As shown in FIG. 9 , the foil tube 700 may be shaped on a mandrel 900.The mandrel 900 should have the desired shape of the finished filter 130in the expanded state. The apertures 702-706 can then be defined in theshaped tube, such as by cutting or punching. The apertures 702-706 mayhave a general rhombus or rhomboid or rectangular shape. The insidecorners of apertures 702-706 in foil tube 700 based filters 130 shouldhave radii of at least about 5 and preferably at least about 20 μm.

Additional holes may be defined in the shaped tube, such as tofacilitate attaching the shaped tube to other components of theintravascular blood pump 100, as discussed herein. The shaped aperturedtube can then be installed on the housing 122, as shown in FIGS. 10, 11and 12 . (The housing 122 is not visible in FIG. 12 .) FIG. 10 is across-sectional view of the distal end region of the expandable housing122, with the expandable filter 130 installed thereon. FIG. 11 is across-sectional view, as in FIG. 10 , however including an expandablehousing inner coating 310, which is not shown in FIG. 10 for clarity.FIG. 12 is a perspective view of the distal end region of the expandablehousing 122, with the expandable filter of FIGS. 7-8 installed thereon.

Returning to FIGS. 7 and 8 , the shape and size of the holes may differin different parts of the expandable filter 130. In the distal tubularfilter section 514, the holes, exemplified by hole 722, may be longer(in a longitudinal direction) than wide (in a circumferentialdirection). The holes 722 may be defined in circumferential rows. Holes722 in adjacent rows may be staggered in the circumferential direction,and partially overlap in the longitudinal and circumferentialdirections, as shown in FIG. 7 . Such staggering and overlapping enablesthe distal tubular section 514 to easily dilate during assembly, withoutrequiring resilient stretching of the material. This dilation mayfacilitate inserting the impeller 200 into the housing 122 through thedistal end of the housing 122. Furthermore, such staggering generallyenables disposing the holes 722 closer together and, therefore makingthe filter 130 more transparent to blood flow.

The distal outer foil 520 (FIG. 10 ) may be heat sealed, such as bywelding, through the holes 722 of the distal tubular filter section 514extend to a proximal section of the flexible atraumatic tip 120. Eachhole 722 in the distal tubular filter section 514 has an enlargedportion located centrally in a longitudinal slot. After the insertion ofthe impeller 200 and the return of the distal tubular section 514 to itsnormal diameter, the enlarged portion advantageously has a relativelylarge open contact area for attachment of the distal outer foil 520 tothe flexible atraumatic tip 120.

The expandable filter 130 further includes a transitional zone 724 (FIG.7 ) where the distal tubular filter section 514 and the tapered filtersection 518 meet. Holes, exemplified by hole 726, in the transitionalzone 724 are longer and wider than adjacent holes of the tapered filtersection 518. Preferably, the holes 726 in the transitional zone 724 areat least twice as large as the adjacent holes, exemplified by hole 728,in the tapered filter section 518. In one embodiment, for each pair ofcircumferentially adjacent holes 728 in a row of the tapered filtersection 518, the transitional zone 724 has one hole 726 thatcircumferentially straddles the two holes 728. Thus, the number of holesin a circumferential row in the transitional zone 724 is half the numberof holes in a circumferential row in the tapered filter section 518. Insome other embodiments, other ratios may be used, such as 3:1, 4:1 or3:2. Each hole 726 in the transitional zone 724 may be about twice,thrice or another multiple as long (in the longitudinal direction) andabout twice, thrice or another multiple as wide (in the circumferentialdirection) as the hole 728 in the tapered filter section 518, dependingon the ratio of the number of holes 728 in one row of the tapered filtersection 518 to the number of holes 726 in one row of the transitionalzone 724.

The dimensions and shapes of the holes 702-706 and 728 and dimensions ofthe struts 714-716 should be chosen such that, when the tapered filtersection 518 is fully open, the housing 122 can be inserted into thetapered filter section 518, without exceeding limits of elasticdeformation of the material. For example, the length of twocircumferentially adjacent struts 714-716 (on zigzag of a zigzagcircumferential ring), multiplied by the number of apertures 702-706 ina circumferential row, should about equal the circumference of afully-expanded housing 122, taking into account any local elasticdeformation of the filter material.

Adjacent holes 726 in the transitional zone 724 are separated from eachother by struts that are wider than an adjacent strut 714-716 of thetapered filter section 518. These wider struts stabilize the largerholes 726. When the distal outer foil 520 is placed over of the distaltubular filter section 514, longitudinally proximally up to thetransitional zone 724, the distal outer foil 520 at least partiallycovers, and therefore reduces the effective size of, the first one ormore rows of the holes 726 in the transitional zone 724. In some cases,these reduced hole sizes may lead to blood damage or increased risk ofclotting. Therefore, the holes 726 in the transitional zone 724 shouldbe chosen to be larger than holes in the tapered filter section 518.

As can be seen in FIG. 7 , the holes 728 in a distal region of thetapered filter section 518 are narrower, in a circumferential direction,than the holes 702-706 in a proximal region of the tapered filtersection 518. In other words, sizes of the apertures 702-706 increasemonotonically in the proximal direction, along the longitudinal axis. Inaddition, in the distal tubular filter section 514, the holes 722 takethe form of narrow axial slits, which are offset from each other in acircumferential direction. This is advantageous, as narrow holes canwiden when the expandable filter 130 is expanded at the distal tubularfilter section 514 and the distal region of the tapered filter section518, such as when the impeller 200 is inserted into the housing 122.Wider holes are bounded by thicker struts, particularly in the taperedfilter section 518. The struts have a width of between about 30 μm inthe distal region, and about 60 μm in the proximal region, of thetapered filter section 518. Preferably, the largest diameter of theholes in the tapered filter section 518 is between about 300 μm andabout 500 μm.

In the embodiment shown in FIG. 7 , the proximal tubular filter section516 has no holes. However, holes in the proximal tubular filter section516 may be desirable, such as when the proximal outer foil 522 is placedover the proximal tubular filter section 516 (FIG. 5 ), which in turn issituated over the intermediate tubular housing part 504. The proximalouter foil 522 fixes the expandable filter 130 to the housing 122, andsince the tubular housing part 504 is coated with PU and the proximalouter foil 522 is also made of PU, they can easily be heat sealed orwelded together through such holes. However, if both the filter 130 andthe proximal outer foil 522 are made of compatible materials, such asPU, the filter 130 and the proximal outer foil 522 can be directlyjoined together, such as by applying heat.

When the expandable filter 122 in FIGS. 7 and 8 is disposed on theexpanded housing 122, as shown e.g. in FIG. 10 , the distal tubularfilter section 514 is preferably disposed on top of the distal bearing512 and the flexible atraumatic tip 120. The distal tubular filtersection 514 is covered with the distal outer foil 520 to fasten theexpandable filter 130 to the intravascular blood pump 100.

The proximal tubular filter section 516 has a relatively large diameter.If this diameter is not likely to change significantly during assemblyof the intravascular blood pump 100, i.e., the proximal opening of thefilter 130 is not likely to be significantly stretched, any holesdefined in this section will not be significantly deformed duringassembly. Thus, these holes can be square or another shape, and theholes can be at least partially defined by circumferential rings ofstruts. FIG. 13 shows such an embodiment. FIG. 13 is a side view of theexpandable filter 130 of FIGS. 7 and 8 , according to an alternativeembodiment of the present invention.

The expandable filter 130 of FIG. 13 includes a band 1300 of severalparallel rings of holes, exemplified by holes 1302, 1304 and 1306 andrings 1308 and 1310. All the rings 1308-1310 have the same number ofholes 1302-1306, and the holes 1302-1306 are largely equal sized.Consequently, the ratio of total hole area to total strut area withinthe band 1300 is relatively high, compared to other portions of thefilter 130. A high hole-to-strut ratio is advantageous, because it makesthe filter 130 more transparent to blood flow, which reduces risk ofhemolysis and clotting. The ratio of total hole area to total filter 130area exposed to blood should be at least about 60%, preferably at leastabout 70% and more preferably at least about 80%. This band 1300 can becombined with the large holes 726 in the transitional zone 724 discussedherein, with respect to FIG. 7 .

Descriptions of hole and aperture shape are given for expanded filters130. When a filter 130 is compressed, such as by folding, the holeshapes may change drastically. Indeed, it is the ability of the strutsto bend that makes the filters 130 easy to compress.

FIG. 14 is a perspective view of the distal end region of the expandablehousing of FIGS. 10-11 , with an expandable filter similar to that ofFIGS. 7-8 and/or 13 , but with a different pattern of apertures,installed thereon. For example, some of the struts are forked, asexemplified by strut 1400. Some of the struts, such as forked strut1400, may be wider than other struts. Some of the struts, exemplified bystruts 1402 and 1404, extend between respective pairs of tines of theforks. Thus, a plurality of the first struts and a plurality of thesecond struts extend between a pair of the tines and collectively definea plurality of the apertures therebetween. Each first strut thatcomprises a fork may be wider than each first strut that does notcomprise a fork.

Optionally, one or more of the struts may register over respectivestruts of the housing 122. As shown in FIG. 10 , the housing 122includes struts, represented by strut 300, as discussed with respect toFIGS. 3 and 4 . Housing struts 300 are referred to herein as thirdstruts. Groups of these third struts, represented by strut 1000 (FIG. 10), collectively define apertures therethrough, represented by aperture1002 (FIG. 10 ). At least some of the first and second struts, i.e.,struts in the filter (see FIG. 7 ), such as the forked struts 1400 (FIG.14 ), register radially over respective ones of the third struts forsupport.

FIG. 15 is a perspective view of the distal end region of the expandablehousing of FIGS. 10-11 , with an expandable filter similar to that ofFIG. 14 installed thereon, but with a different aperture pattern,according to another alternative embodiment of the present invention.

FIG. 16 is a side view of the distal end region of the expandablehousing of FIGS. 10-11 , with an expandable filter similar to that ofFIG. 14 installed thereon, according to yet another alternativeembodiment of the present invention.

FIG. 17 is a side view of the distal end region of an expandable housingof FIGS. 10-11 , with a long inflow cannula 1701 and a bulbousexpandable filter 1700 having an enlarged inflow area 1702 installedthereon. FIG. 18 is a side view of the distal end region of anexpandable housing of FIGS. 10-11 , with a downstream tubing, ratherthan a long inflow cannula, and a bulbous expandable filter 1800 havingan enlarged inflow area 1800 installed thereon, but in other respectssimilar to FIG. 17 .

The bulbous expandable filters 1700 and 1800 provide enlarged inflowareas 1702 and 1802 to the intravascular blood pump 100, which improvesthe flow characteristic of the pump. The enlarged inflow areas 1702 and1802 are covered with a filter 1704 similar to FIGS. 10, 11 and 12 , butwith yet larger apertures.

The filter 130 includes a distal portion 1706 and a proximal portion1708. The distal portion 1706 monotonically increases in diameter in aproximal direction along the longitudinal axis. The proximal portion1708 monotonically decreases in diameter in the proximal direction alongthe longitudinal axis.

At least a portion of the plurality of apertures 702-706 is disposed onthe distal portion 1706. In some embodiments, the proximal portion 1708is devoid of apertures.

In general, sizes of the apertures of the plurality of apertures 702-706increase along the longitudinal axis, in the distal direction, althoughthe increase need not necessarily be monotonic. The apertures 702-706are arranged in a plurality of generally circumferential, relative tothe longitudinal axis, rows of equal-sized apertures, exemplified byrows 1710, 1712 and 1714. Ones of the rows 1710-1714 have differentnumbers of the apertures 702-706 from others of the rows 1710-1714. Forexample, a first row 1710 (indicated by a dashed line) of the pluralityof generally circumferential rows comprises more apertures 702 than asecond row 1712 of the plurality of generally circumferential rows. Eachaperture 702 of the first row 1710 has a smaller area than each aperture704 of the second row 1712.

The apertures 702-706 may be arranged in a plurality of generallycircumferential, relative to the longitudinal axis, bands of aboutequal-sized apertures, exemplified by bands 1716, 1718 and 1720. Size ofthe apertures 702-706 in each of the plurality of bands 1718-1722increases monotonically along the longitudinal axis. That is, ingeneral, the apertures in band 1720 are larger than the apertures inband 1718. However, apertures in a given row may be larger or smallerthan apertures in another row of the same band, because although the tworows have the same number of apertures, the two rows may have differentcircumferences. In the embodiment shown in FIG. 17 , the size of theapertures 702-706 in each of the plurality of bands 1718-1722 increasesmonotonically along the longitudinal axis in the distal direction. Otheraspects of the aperture sizes and arrangements are similar to thosediscussed with respect to FIG. 7 .

As noted, the distal end region of the expandable housing shown in FIG.18 is similar to that shown in FIG. 17 , except that the expandablehousing in FIG. 18 includes downstream tubing, rather than a long inflowcannula.

FIG. 19 is a perspective view of the distal end region of the expandablehousing of FIGS. 10-11 , with an expandable filter similar to that ofFIG. 14 , but with some longitudinal struts, exemplified by longitudinalstrut 1900. Each longitudinal strut 1900 lies in a respective plane,exemplified by plane 1902, that contains the longitudinal axis 620. Asused herein, the phrase a “plane that contains” a line means the linelies completely in the plane. Although FIG. 19 shows only onelongitudinal strut 1900, the filter 130 may include additionallongitudinal struts (not shown).

While the invention is described through the above-described exemplaryembodiments, modifications to, and variations of, the illustratedembodiments may be made without departing from the inventive conceptsdisclosed herein. For example, although specific parameter values, suchas dimensions and materials, may be recited in relation to disclosedembodiments, within the scope of the invention, the values of allparameters may vary over wide ranges to suit different applications.Unless otherwise indicated in context, or would be understood by one ofordinary skill in the art, terms such as “about” mean within ±20%.

As used herein, including in the claims, the term “and/or,” used inconnection with a list of items, means one or more of the items in thelist, i.e., at least one of the items in the list, but not necessarilyall the items in the list. As used herein, including in the claims, theterm “or,” used in connection with a list of items, means one or more ofthe items in the list, i.e., at least one of the items in the list, butnot necessarily all the items in the list. “Or” does not mean “exclusiveor.”

Disclosed aspects, or portions thereof, may be combined in ways notlisted above and/or not explicitly claimed. In addition, embodimentsdisclosed herein may be suitably practiced, absent any element that isnot specifically disclosed herein. Accordingly, the invention should notbe viewed as being limited to the disclosed embodiments.

As used herein, numerical terms, such as “first,” “second” and “third,”are used to distinguish respective struts, rings of apertures and/orbands of apertures from one another and are not intended to indicate anyparticular order or total number of struts, rings of apertures and/orbands of apertures in any particular embodiment. Thus, for example, agiven embodiment may include only a second struts, rings of aperturesand/or bands of apertures and a third struts, rings of apertures and/orbands of apertures.

1. An intravascular blood pump, comprising: a catheter configured forinsertion into a blood vessel, the blood vessel defining an interiorvolume, through which blood flows; a pump housing attached to thecatheter and defining an input port and an output port, the pump housinghaving a longitudinal axis; an impeller disposed within the pump housingand configured, when rotated, to pump blood from the input port to theoutput port; and a filter configured to be mounted over an exterior ofthe pump housing, wherein the filter is in fluid communication between:(a) the interior volume of the blood vessel, external to the pumphousing, and (b) the input port, the filter comprising a plurality ofgenerally helical first struts wound about the longitudinal axis and aplurality of second struts, the plurality of generally helical firststruts and the plurality of second struts collectively defining aplurality of apertures therebetween, wherein the filter comprises a tubehaving a wall, wherein the plurality of apertures comprises a pluralityof openings defined through the wall, and wherein the filter comprises adistal filter portion and a proximal filter portion.
 2. Theintravascular blood pump according to claim 1, wherein the pump housing,the impeller and the filter are each alternatingly radially compressibleand radially expandable.
 3. The intravascular blood pump according toclaim 2, wherein the pump housing is configured, when radiallycompressed, to longitudinally lengthen an amount that depends on anamount by which the pump housing is radially compressed, and the filteris configured, when radially compressed, to longitudinally lengthen anamount that depends on an amount by which the filter is radiallycompressed such that, for a given amount of radial compression, thefilter and the pump housing longitudinally lengthen about equal amounts.4. The intravascular blood pump according to claim 1, wherein thecatheter, the pump housing, the impeller and the filter are configuredfor use in a living patient, such that each aperture of the plurality ofapertures is sized to prevent ingestion, by the input port, of hearttissue of the living patient.
 5. The intravascular blood pump accordingto claim 1, wherein each aperture of the plurality of apertures has alargest dimension less than or equal to about 0.5 mm or about 0.4 mm. 6.(canceled)
 7. The intravascular blood pump according to claim 1, whereineach aperture of the plurality of apertures has an area less than orequal to about 0.09 mm² or about 0.16 mm².
 8. (canceled)
 9. Theintravascular blood pump according to claim 1, wherein the plurality ofapertures have a size that increases monotonically along thelongitudinal axis.
 10. The intravascular blood pump according to claim1, wherein the plurality of generally helical first struts are woundclockwise about the longitudinal axis, and the plurality of secondstruts are generally helically wound counterclockwise about thelongitudinal axis.
 11. The intravascular blood pump according to claim1, wherein the plurality of generally helical first struts are wound ina first direction about the longitudinal axis, and the plurality ofsecond struts are generally helically wound in the first direction aboutthe longitudinal axis.
 12. (canceled)
 13. The intravascular blood pumpaccording to claim 1, wherein each aperture of at least a subset of theplurality of apertures has a general rhombus or rhomboid shape.
 14. Theintravascular blood pump according to claim 1, wherein the plurality ofgenerally helical first struts comprise a plurality of first filaments,the plurality of second struts comprise a plurality of second filamentsand the plurality of first filaments and the plurality of secondfilaments are woven together, such that the plurality of apertures isdefined between respective adjacent plurality of first filaments andplurality of second filaments.
 15. (canceled)
 16. The intravascularblood pump according to claim 1, wherein the tube comprises a generallyfunnel-shaped tube.
 17. The intravascular blood pump according to claim1, wherein the wall is about 10-100 μm thick.
 18. The intravascularblood pump according to claim 1, wherein the pump housing comprises aplurality of third struts that collectively define a plurality of thirdapertures therebetween, and at least some of the plurality of generallyhelical first struts and the plurality of second struts registerradially over respective ones of the plurality of third struts.
 19. Theintravascular blood pump according to claim 1, wherein each strut of atleast a subset of the plurality of generally helical first strutscomprises a fork that includes a plurality of tines, wherein the atleast a subset of the plurality of generally helical first struts andthe at least a subset of the plurality of second struts extend between apair of the tines and collectively define a plurality of the aperturestherebetween.
 20. The intravascular blood pump according to claim 19,wherein each strut of at least a subset of the plurality of generallyhelical first struts that comprises a fork is wider than each of theplurality of generally helical first struts that does not comprise afork.
 21. The intravascular blood pump according to claim 1, wherein theplurality of apertures are arranged in a plurality of generallycircumferential rows of equal-sized apertures, relative to thelongitudinal axis, wherein ones of the plurality of generallycircumferential rows have different numbers of apertures from others ofthe plurality of generally circumferential rows.
 22. The intravascularblood pump according to claim 21, wherein a first row of the pluralityof generally circumferential rows comprises more apertures than a secondrow of the plurality of generally circumferential rows, and eachaperture of the first row of the plurality of generally circumferentialrows has a smaller area than each aperture of the second row of theplurality of generally circumferential rows.
 23. The intravascular bloodpump according to claim 1, wherein the apertures are arranged in aplurality of generally circumferential bands of about equal-sizedapertures, relative to the longitudinal axis, wherein size of theapertures in each of the plurality of generally circumferential bandsincreases monotonically along the longitudinal axis.
 24. Theintravascular blood pump according to claim 23, wherein the distalfilter portion monotonically increases in diameter in a proximaldirection along the longitudinal axis, the proximal filter portionmonotonically decreases in diameter in the proximal direction along thelongitudinal axis and at least a portion of the plurality of aperturesis disposed on the distal filter portion.
 25. (canceled)
 26. (canceled)27. (canceled)
 28. (canceled)